Facilities

We have a dedicated fully equipped foundry for the process of Aluminum Die Casting spreading upto a total area of 1.5 acres, following the best engineering practices. We have developed the capacity to create products with reduced casting rejections thus improving the efficiency. This has made us a preferred supplier for critical parts of the auto industry.

Post die casting operations like fettling and trimming are carried out by semi-automatic machines. Drilling is carried out by conventional machines using special fixtures to keep costs low.

Stringent quality and inspection procedures are adhered to resulting in the production of good marketable and qualitative aluminum dies cast parts with compliance to International standards.

Annual processing capacity of 3000 tons of aluminium casting.

Casting components as heavy as 8.5kg (X ray NSD level casting) in pressure die casting and upto 3 tonne (Xray level 1) castings

Daily production of over 10000 components.

Over 15 HPDC machines from 1800T-1100T.

Processing more than 8 types of alloys.

Components – High Pressure Die Casting

Crank Case

TVS Apache Cover Clutch U68

Connection Housing

Base Plate

Top Cover

Eco Street Light Carries

BOSCH 40 Ltr Oil Tank

Transmission Case

Front Drum

shifter housing (VW)

Low pressure aluminum die casting systems are the ones that rely upon pressurization levels of up to 0.8 bar to feed the molten metal into the mould, usually, the mould is at, or above, the level of the metal being poured.

Low pressure systems generally fall into three categories

Unsealed

Sealed

Vacuum-assisted

Low pressure systems are generally used in the components made up of lighter alloys.

Components – Low Pressure Die Casting

Castings in copper base alloys, cast iron, aluminum alloys and others like zinc can be produced using this method. Though most of the end product is of aluminum castings. Typically the weight can range from ½ kg to 50kg.

The production of castings starts with selecting either a reusable mold or a die having two or more parts. The die would be complete with the impression of the casting along with running, feeding and venting systems. There is provision also for removal of the casting. To maintain the casting’s accuracy, the die can easily be cleared of debris such as hot metal splashes and sand. The die is quite capable of a regular cycle of production along with fast dissipation of heat of the metal poured into it.

Both simple and complex quality castings can be produced. A unique feature of the gravity die casting method is that it can handle heat treatment of high strength aluminum alloys that pressure die casting still cannot. Suitable for castings requiring complex intricate coring and small production runs

Components –Gravity Die Casting

Magnesium is strong, rigid, fully recyclable, and is the ideal alloy for saving weight when you don’t want to sacrifice durability.

Advantages of Magnesium Die Casting

There are many benefits to casting with magnesium. Not only is magnesium the lightest of all the structured materials but it has excellent stiffness and strength-to-weight ratios. Additionally, it has outstanding EMI and RFI shielding properties, perfect for connectors and electrical housings. It is also utilized for medical and laboratory equipment to provide protection against other interfering signals in a hospital room.

Did you know, magnesium is very cost-effective compared with many engineered thermoplastic materials?

Other benefits of magnesium die castings include:

High conductivity; electrical, and thermal

Withstands high operating temperatures

High dimensional accuracy and stability

Exceptional thin wall capability

Good environmental corrosion resistance

Good finishing characteristics

Full recyclability+

Components –Magnesium Die Casting

Over 10 CNCs, VMCs, SPMs, etc. Special purpose machines for large production Machining critical components for automotive r applications In-line leak testing.

Machine Shop

BFW VMC Machine

BFW CNC Turning Machine

CNC Drill Tap Machine

Packing STD

Post Casting Machine

Furnace is for holding molten metal produced in a required quantity at a desired temperature for casting.

We have furnace with the shape of a crucible that fuses (with high temperature) solid metal such as aluminum. The furnace is constantly heated as the solid metals are put into the crucible and lower the temperature. As Eco-burner(ENX series) being employed, tempered air temperature of the burner is kept high using the exhaust heat and this makes it possible to save the extra heat application and that leads to lower energy.

Solid aluminum is fused with high temperature and the crucible furnace is to hold its temperature.

The certain calorific value is needed in order to fuse the aluminum from solid to liquid. Keeping the aluminum fused and liquid condition after fused the bulk amount has an advantage of taking lower total energy cost.

Heat treating furnace is an equipment that heat treats various products, change the composition and stabilizes them. From high temperature (1,000℃ or more) to low temperature and from factory schematics to peripheral equipment. We are able to make a proposal for high speed and stable production without compromising the quality.

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